Roast Your Own Coffee
by Ryan Jacobs
Roasting your own coffee is not only personally satisfying, it is relatively easy. You don’t really need the expense of a Probat or Diedrich roaster to begin this craft. Using nothing more than a hot air popcorn popper, you can achieve a very high level of freshness as well as being able to control your roast level. You’ll even save some money along the way.
In this article, I will breakdown the basic steps into categories:
What you should know before beginningSelecting your equipmentSelecting your beansThe actual roasting processCooling and storing the beans.
Roasting your own coffee gives you virtually unlimited possibilities in your quest for making the perfect cup. You are able to make espresso roasts or bring your beans to a nice full city roast. You can blend your different roasted beans or blend them before roasting. It’s up to you. Do you want to be able to drink five varieties a week without having your coffee go stale? Since you roast only what you need, you can do this with ease. In a nutshell, you’ll be able drinking better coffee for less money.
Green coffee will store well for over a year without loss in character whereas a roasted coffee will be best consumed within a week or two. Buying your beans green will allow you to make larger purchases without worrying about the beans going bad.
Roasting coffee in a popcorn popper can be a messy venture. During the roasting process, pieces of green coffee called chaff will blow off while producing a great amount of smoke. While the smoke smells great initially, it will find its way into everything in your homestead and once stale it stinks. In the beginning, the easiest course of action is to find a place to roast outside such as a garage, porch or balcony. Along the way, you may upgrade your equipment to devices such as the Hearthware iRoast2 with a built-in chaff filter or the HotTop with a built in smoke filter.

Green Coffee Beans
First, you will want to purchase a roaster. Basically, you want a device that will heat the beans to at least 400 degrees F and be able to do this in an even manner. You may be thinking of your oven and while that will work, it is somewhat difficult to visually gage the roast level and usually will set off your smoke detector if you don’t have good air filtration. It also produces scorched beans since one side of them is in constant contact with the hot metal of the sheet pan.
A good device to start with a West Bend Poppery II. For a tutorial on roasting coffee using the original Poppery see the tutorial Roasting Coffee in a Popcorn Popper. This little hot air popcorn popper makes a great coffee roaster. The reason this is a good unit is that it that allows for good visual inspection of the roast level and it actually moves the beans around in a circular fashion which prevents scorching. The hot air blowing the beans around is commonly referred to as fluid-bed roasting. The Poppery II are often available at thrift stores for a few bucks.
After you get a roaster, you should have a cooling pan, a stirrer, and a scale. For the cooling pan, you want something that will allow a mass of hot beans to cool as quickly as possible. I use an aluminum pasta strainer. The holes let air through for more rapid cooling. You may also use a simple cookie sheet.
Even though the popper rotates the beans, you will still need something to help stir beans and even to pull samples out for closer inspection. For stirring use a wooden spoon. Make certain it is wooden or you could get an electrical shock.
A measuring device for coffee would be best done with a scale. You can use an inexpensive food scale found almost anywhere like Wal-Mart or Target. Some of the newer digital scales offer excellent taring features and give you better gage resolution than the really cheap analog types. The primary reason for measuring by weight over volume is that your popper can only move so much weight at a time and you will find that different beans have different densities. The only way to get consistent results is to measure the coffee by weight. For the West Bend, 4 oz. is your target weight.

Westbend Popper II: terrible for popcorn, but excellent for home coffee roasting.